The electronics and automotive component supplier increased productivity by 8%

Productivity increased by 8%

The electronics and automotive component supplier increased productivity by 8%

 User profile

  • Client: a Slovenian discrete manufacturing company.
  • Industry: automotive.
  • 200+ employees.
  • Product: integration with ERP (SAP) system and company’s control system.

 

Customer's challenges in production

  • Low efficiency of production lines.
  • Variable product quality.
  • Lack of available capacity.
  • High labor and inventory costs.
  • Low OEE.

Solution 

  • Intelligent production planning and alarm in case of deviations in real time.
  • Predicting organizational congestion and proposing corrective measures.
  • Optimized automatic scheduling of work orders and employees.
  • Comparison of different scenarios for the implementation of the production plan.
  • Automatic and accurate forecasting of demand and sales.
  • Optimization of inventory turnover.

 

Key benefits for the customer

  • Productivity increased by 5-8%.
  • Production return higher by 15-25% thanks to less waste or material residues and lower processing costs.
  • Warranty costs due to product defects reduced by 10-20%.
  • Utilization or return on assets (ROA) improved by 3-5%.
  • Achieving the productivity of new or skilled workers faster.
  • Greater employee flexibility and satisfaction.
  • Improved operational efficiency.
  • Less work with ensuring compliance and traceability.

 

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